Swarna Aditya operates an advanced manufacturing facility for copper ingots in Managutti Village, Managutti Hukeri Taluk, Belagavi, Karnataka, India. The plant spans 3.6 acres and covers 1.5 lakh square feet of manufacturing space.

Production Specifications

Ingots Grade: 99.99% pure copper ingots.

Production Capacity: Capable of producing high-quality copper ingots to meet industrial standards and customer specifications.

Manufacturing Process

Exploration and Surveying

Raw Material Procurement

  • Source high-grade copper scrap and cathodes from reputable suppliers.
  • Ensure materials conform to stringent quality standards for purity and composition.

Smelting and Refining

  • Utilize advanced smelting techniques to melt copper scrap and cathodes.
  • Refine molten copper to achieve desired purity levels through precise control of temperature and additives.

Casting and Solidification

  • Pour molten copper into molds to form ingots of standardized shapes and sizes.
  • Employ controlled cooling methods to ensure uniform solidification and structural integrity of ingots.

Quality Control

  • Implement rigorous quality checks throughout the manufacturing process.
  • Conduct chemical analysis, mechanical testing, and visual inspections to verify ingot quality and purity.

Packaging and Storage

  • Package copper ingots securely to prevent contamination and damage during transportation.
  • Store ingots in climate-controlled environments equipped with advanced inventory management systems.

Environmental Management

  • Implement sustainable practices to minimize environmental impact.
  • Ensure compliance with local and international environmental regulations.

Applications of Copper Ingots

Electrical Industry

Used in wiring, electrical components, and power transmission due to copper's excellent conductivity.

Construction Sector

Employed in plumbing, roofing, and architectural elements for its durability and corrosion resistance.

Manufacturing and Engineering

Utilized in machinery, equipment, and precision tools for its machinability and thermal conductivity.

Automotive Sector

Used in automotive parts and components for its strength, conductivity, and resistance to corrosion.

Consumer Goods

Applied in household items, electronics, and decorative products due to its aesthetic appeal and functional properties.

Telecommunications

Used in the manufacturing of cables and connectors due to its superior electrical conductivity.

Conclusion

Swarna Aditya ’s copper ingot manufacturing facility in Belagavi, Karnataka, exemplifies advanced capabilities in producing high-purity copper ingots. With a focus on quality, efficiency, and technological innovation, the facility plays a pivotal role in meeting industrial demands for copper across various sectors globally.